Avadh Rail Infra started casting foundry under the name of ATMPL in 2023. It is located in Haridwar, Uttarakhand. It is spread across an area of 11,000 sq meters. Its current annual production is 5,400 metric tonnes. The company is open to expanding as per customer requirements. The company manufactures different grades of castings such as ductile iron, grey iron, steel, and graded steel castings.
CORE & PATTERN SHOP
The company has a core paint unit and core oven, cold box core shooter, CO1 & No-Bake handmaking core system. The company has an inhouse pattern-making shop with experienced pattern makers and method engineers.
FETLING & SHOT BLASTING
The shop is equipped with Shot Blasting machines (Hangar type with 500kg batch capacity). The company
is equipped with all required equipment such as chipping hammer, flexible, angle, pedestal, pencil & swing frame grinders. All castings are carried by Monorail Hoist and track-trolley system. Sufficient area has been provided to
handle knocking and recalculating sand by underground conveyors to hopper
MELTING
The company is equipped with a huge melting capacity in various batches. It has induction furnaces of 0.75 metric tonnes crucible capacity of InductoTherm.
NO-BAKE PROCESS
The no-bake sand casting process, also known as the “air-set” or “chemically bonded” sand casting process, is a method used to create metal castings without the need for traditional green sand molds. The no-bake sand casting process offers several advantages, including greater dimensional accuracy, improved surface finish, and the ability to produce more intricate and complex castings compared to traditional green sand casting methods. Additionally, the process can be automated to some extent, making it suitable for high-volume production.
